One of the most required systems in the industry is a fume extractor. That is why more and more businesses are taking advantage of an industrial fume extraction system.
Your fume extraction filter should be good enough to capture all types of fumes. It should leave no space for gases inside the room. If not, everyone’s health is at risk.
Do you want to learn more about the industrial fume extraction system? Are you looking for the best fume extractor for your business? Not a problem! This post is for you.
Without so much ado, let’s get started!
What is an Industrial Fume Extractor?
An industrial fume extraction system is specifically designed to remove potentially hazardous gases, fumes, smoke, and dust. Businesses acquire fume extraction systems to ensure the safety of their employees. It aims at clearing the air and removing all the harmful chemicals found in the air.
Having a fume extraction system in the workspace helps to improve the overall air quality through proper air filtration. As a result, lower risks of health problems are expected. Fume extraction systems are an essential safety measure for various industrial hot-dip galvanizers.
Bear in mind that effective fume extraction systems are not only critical for smoke and fume elimination but also for workers’ safety and optimum productivity.
What are the Different Types of Industrial Fume Extraction Systems?
A fume extraction system offers an effective vapor and chemical fumes removal and purification to assist respiratory zone protection for those who work with harmful solutions and compounds.
Typically, fume extraction systems are ideal for different applications like solvent-based cleaning or rinsing, touch-up painting, plastic bonding and gluing, resins and epoxies, formaldehyde, carbon monoxide, acid etching, and melting plastics. If your business or manufacturing process involves chemical dust, vapors, and solvent and chemical fumes, fume extraction systems are a good addition to your safety measure equipment and practices.
Below are the different types of fume extraction systems you should know:
Multiple Arm Systems
If you have a large facility with a row of welding or soldering booths, multiple arms systems are an excellent choice. You can position these weld fume extraction filters where needed. They have the ability to reduce energy consumption once you outfitted them with an automatic control system.
When isolating a cutting or welding workspace is necessary, extraction hoods are a good option. You can find modular extraction hoods that are specifically designed for these scenarios. These weld fume extraction systems are highly preferred and best for robotic welding applications.
If you do not prefer extraction hoods and source extraction, you can go for diluter systems. They are freestanding solutions to control and reduce the welding fumes’ background concentration in a facility or workshop.
Using a system of input and output ducts, push-pull systems can control the airflow in your facility. These fume extraction filters are perfect for workspaces or manufacturing facilities with different requirements where changing workspaces is unnecessary. Instead, particular work zones are designated for the new ducts and ventilation installations.
If you are looking for a simple source-capture fume extractions system with reliable efficiency, you can opt for downdraft tables. They are suitable and ideal for smaller workpieces.
Mobile Fume Extractors
These fume extractors are specifically designed to be wheeled around your workspaces or stainless steel manufacturing facilities as needed to pollution sources with no fixed locations. The fume extraction units come in heavy, medium, to light-duty variants. If you want those with self-cleaning filters or disposable filters, heavy or medium-duty mobile fume extractors are good for you.
Portable High Vacuum
Schools, maintenance facilities, and small fabrication, soldering, and welding shops can benefit from portable high vacuum systems. These weld fume collectors are perfect solutions for occasional fabrication and welding projects, hard-to-reach locations, and confined spaces like tanks and ship hulls.
Portable fume extraction filters are highly recommended for areas that are not accessible to larger or stationary mobile units. These welding fume extraction units come with high flexibility because you can mount them or even be used as mobile units on wheels applications.
Stationary Fume Extractors
If you are floor spaces at a premium, stationary fume extraction systems are suitable for you. These fume extractor systems are available in lightweight varieties.
What are the Benefits of Industrial Fume Extraction Systems at Workplace
Most people’s large portion of their 24 hours is spent at their workplace. For such reason, they deserve to have a comfortable, safe, and healthy workplace.
A healthy and safe workspace is essential to the workers’ performance. It also improves their productivity and efficiency level. One of the best ways to improve the workplace to match every employee’s needs is through a fume extractor.
Check out some of the many benefits of having a fume extractor at the workplace below:
Healthy Working Environment
As you probably know, welding produces harmful fumes. Having a welding fume extractor installed at the workplace, you can ensure that all fumes are extracted away as quickly as possible. Smaller welding and dust particles cause more harm to the human body. That is why a fume extractor is essential to the welding industry.
Energized and Motivated Workplace
An efficient fume extractor system offers a safe and healthy working environment leading to energized and motivated workplace. The advantages of fume extraction filters at a welding area or manufacturing facility are limited to the workers but also the business.
No doubt, a safe and healthy working environment results in less absenteeism and a healthy workforce. A business with less absenteeism translates to more production, which is critical to business entities.
Tips When Buying A Fume Extraction Filter
If the factory space is limited, the welders do not need large fume extraction equipment, or the budget is limited, portable or mobile fume extractors are an excellent option. A more in-depth fume extraction filter is necessary if you have larger facilities or workshops with heavy welding operations.
Do not worry if you are on a tight budget, and you can find fume collector products at an affordable price. You can find a fume extractor produce line with budget-friendly costs with a capacity to remove harmful fumes efficiently.
Below are other considerations when choosing a commercial fume extractor:
When buying a commercial fume extraction unit, the filter is one of the critical factors to ensure proper air filtration at the workspace. Ensure that the filter is specific to your budget and needs. You will find some filters not designed to collect dust and carcinogenic particles in the welding fumes. Some welding fume extraction filters come with HEPA after filters. Beware that HEPA filters are a gold standard in terms of air filtration.
Efficient fume extractor units are rated according to the air cubic amount they circulate each minute (CFM). You need to consider multiple factors that affect the CFM and airflow. If you want to ensure optimum results, you can contact fume extractor manufacturers to figure out the best fume extractor unit for your needs.
Flexibility is also necessary when buying a fume extraction filter. A welder can benefit from multiple units that can adapt to the ever-changing nature of work.
Fixed fume extractors might not be beneficial to smaller shops. Instead, go for a flexible and portable fume extractor where welding operations move around regularly. Meanwhile, a heavy-duty fume extractor system is not helpful for welding workplaces with occasional welding activities.
Not all workplaces are the same. For instance, some workplaces require a fume extraction system. Workers from these working environments encounter immense risks and dangers during their duties. With proper and high-quality welding fume extraction filters, they can stay healthy, safe, and productive while working.